We have succeeded in developing two types of pellets for melt molding with mechanical properties comparable to that of metal materials; one with high stiffness, and the other with high impact strength by significantly improving the conventional short fiber-reinforced LCP compounding technology and injection molding technology in order to maximize the performance of liquid crystal polymers (LCP) and reinforcement fibers. The two types of pellets are expected to not only meet light-weight needs of automobile components, etc. but also contribute to creation of new added values.
Effect(s)
・ Realization of thin walls and light weight in members
・ Reduction of processing time and processing costs
・ Realization of reduction of the number of components and complicated shapes
Conventional Technology
[Conventional long fiber compounds]
・No significant improvement of mechanical properties is observed by the introduction of long fibers in terms of strength, elastic modulus, and impact strength.
・ It is difficult to achieve physical properties equivalent to those of press, formed products (BMC, SMC, etc.) and metal materials.
New Technology
Technology Deployment and Cooperation
Development Stage
Prototyping / experimental Stage
(to be completed in 0/0; progress: 0%)
Joint Researchers (their role)
Example of Application
Automobile components, sports goods, industrial use components
Technical Problems
Technological challenges: material costs, quality stabilization, establishment of the mass productiontechnology
Collaborator needed to Improve
Specific partners for development of usage (related to automobiles, sports goods, industrial equipment, etc.)
Technical WEB page
Development Stage
Prototyping / experimental Stage
(to be completed in 0/0; progress: 0%)
Joint Researchers (their role)
Example of Application
Automobile components, sports goods, industrial use components
Technical Problems
Technological challenges: material costs, quality stabilization, establishment of the mass productiontechnology
Collaborator needed to Improve
Specific partners for development of usage (related to automobiles, sports goods, industrial equipment, etc.)
Technical WEB page
Inquiries
Personnel / Department
Energy &Functional Materials Research Laboratory / Takayuki Sugiyama
Address
6 Kitahara, Tsukuba-shi, Ibaraki, 300-3294 Japan
Contact
TEL:+81-29-864-4177
FAX:+81-29-864-4747
Inquiry Form
Personnel / Department
Energy &Functional Materials Research Laboratory / Takayuki Sugiyama
Address
6 Kitahara, Tsukuba-shi, Ibaraki, 300-3294 Japan
Contact
TEL:+81-29-864-4177
FAX:+81-29-864-4747 Inquiry Form
Outline of Company and Organization
Location
Tokyo Sumitomo Twin Building (East), 27-1 Shinkawa 2-chome, Chuo-ku, Tokyo 104-8260 Japan
Capital / No. of Employees
89,699,000,000 yen / 6,096 employees (non-consolidated)
Product Line
Petrochemical sector, energy/functional materials sector, information, electronics, and chemicals sectors, health/agriculture-related business sectors, pharmaceutical sector, and others
Major Customers
Many
Overseas Base(s)
Asia, Europe, North America, Latin America, Africa, Oceania