Efficient mixing and deaeration of resin used for CFRP base materials

Technical Classification:

[ Intermediate Products ]

Products:

[ Equipment / Facilities ]

Keyword:

[ Centrifugal force ] [ Deaeration ] [ Mixing ] [ Reduction in operation time ] [ Reproducibility ]

Point of the Proposed Technology

・It can improve productivity and reproducibility more significantly by using rotation/revolution type mixing and deaeration machine than by hand or propeller mixing when mixing resin as a base material with hardening material etc.

Effect(s)

･Operation time: 1/10 (compared with hand mixing)
･Consistent and highly reproducible processing regardless of operators

Conventional Technology

Example of application to materials such as resin

・Hand mixing takes long operation time. Mixing high-viscosity materials is a large burden for operators.
・Among operators, processing state is not consistent.
・Foam will be produced through hand mixing and propeller mixing.

New Technology

Example of application to materials such as resin

・Cleaning is not required for every lot with no contamination risk.
・Both rotation and revolution motors are controlled by inverter, so it is possible to perform highly reproducible mixing deaeration.
・Saves significantly operation time.

Technology Deployment and Cooperation

Development Stage	Commercialization Completed (already delivered: yes)
Intellectual Property Right	Applying
Joint Researchers (their role)
Example of Application	・Mixing of two-liquid type sealant and adhesive for aeroplanes. ・Mixing and deaeration of impregnated resin materials of carbon fiber.
Technical Problems	・If processing continues for a long time, the temperature of raw materials and the device will increase. ・It can sometimes be difficult to deaerate foam from materials with high-viscosity.
Collaborator needed to Improve	・Companies which want to mix and deaerate raw materials and can evaluate its state after processing.
Technical WEB page	http://www.sugino.com/index-e.html

Development Stage

Commercialization Completed (already delivered: yes)

Intellectual Property Right

Applying

Joint Researchers (their role)

Example of Application

・Mixing of two-liquid type sealant and adhesive for aeroplanes.
・Mixing and deaeration of impregnated resin materials of carbon fiber.

Technical Problems

・If processing continues for a long time, the temperature of raw materials and the device will increase.
・It can sometimes be difficult to deaerate foam from materials with high-viscosity.

Collaborator needed to Improve

・Companies which want to mix and deaerate raw materials and can evaluate its state after processing.

Technical WEB page

http://www.sugino.com/index-e.html

Inquiries

Personnel / Department	Plant Equipment Division / Yu shimizu
Address	2880, Kuriyama, Namerikawa-shi, Toyama, 936-8577, Japan
Contact	TEL: +81-76-477-2581

Personnel / Department

Plant Equipment Division / Yu shimizu

Address

2880, Kuriyama, Namerikawa-shi, Toyama, 936-8577, Japan

Contact

TEL: +81-76-477-2581

Outline of Company and Organization

Location	2410 Hongo, Uozu-shi, Toyama, 937-8511 Japan
Contact	TEL: +81-765-24-5111 FAX: +81-765-24-5051
Capital / No. of Employees	2,324,670,000 yen・1630 employees（Whole group）
Product Line	Ultra-high pressure water cutting device, wet/dry atomizing unit, drilling unit, etc.
Major Customers
Overseas Base(s)	USA, Mexico, France, Germany, China, Thailand, Singapore, Indonesia, etc.
Certification
Company/Organization WEB page	http://www.sugino.com/index-e.html

Location

2410 Hongo, Uozu-shi, Toyama, 937-8511 Japan

Contact

TEL: +81-765-24-5111 FAX: +81-765-24-5051

Capital / No. of Employees

2,324,670,000 yen・1630 employees（Whole group）

Product Line

Ultra-high pressure water cutting device, wet/dry atomizing unit, drilling unit, etc.

Major Customers

Overseas Base(s)

USA, Mexico, France, Germany, China, Thailand, Singapore, Indonesia, etc.

Certification

Company/Organization WEB page

http://www.sugino.com/index-e.html

Update date: 2020/1/31

SUGINO MACHINE LIMITED